Grab Sampling · Design & Fabrication

Sample Station Design & Fabrication

Build the Sampling Arrangement Around the Process and the Required Test

AES supports sample station design and fabrication for industrial grab sampling applications. The process begins with the sampling objective, operating conditions, and the facility's requirements for collecting and handling the sample.

01

Review

Application and tie points

02

Document

Datasheets and drawings

03

Procure

Specified components

04

Assemble

Installation packages

What It Is

What Is Sample Station Design and Fabrication?

Design defines how the sampling station will obtain, manage, and collect the required sample.

A custom arrangement may be needed because of:

✓ Process conditions
✓ Sample container
✓ Available space
✓ Conditioning needs
✓ Maintenance constraints

Capabilities

Design and Fabrication Capabilities

Three steps from the field review to a station ready for installation.

Technician measuring a process tie point during a field review
01

Application and Tie-Point Review

AES supports sampling design by reviewing process conditions, a thorough field review, tie point recommendations, and design recommendations.

Datasheets, isometric drawings and a redlined P&ID
02

Equipment and Design Documentation

The documented design scope can include datasheets, isometric drawings, and redline P&ID diagrams. Final deliverables are defined according to the project's approval and installation needs.

Technician assembling valves and tubing onto a sample station backplate
03

Component Procurement and Assembly

Installation packages combine specified valves, tubing, fittings, conditioning components, mounting structures and supports.

Sample Integrity

Built Around Sample Integrity and Usability

Provide the sample composition, expected pressure and temperature, required volume, container details, sampling frequency, and laboratory method. Share known concerns such as difficult access, heat exposure, leakage, or inconsistent sample collection.

The station layout should consider both sample quality and the practical operating task. Maintenance clearances and component replacement needs belong in the design discussion, not only in a later service plan.

Discuss Sample Station Design & Fabrication →

Provide:

✓ Sample composition
✓ Expected pressure and temperature
✓ Required volume
✓ Container details
✓ Sampling frequency
✓ Laboratory method

Why AES

Why Choose AES for Sample Station Design?

AES connects sampling application review and design documentation with installation, repair, and reliability support. This helps develop the station around how it will be used and maintained at the facility.

01

Application review

02

Design documentation

03

Installation

04

Repair

05

Reliability support

FAQ

Frequently Asked Questions

Can AES design around a specified sample container?

Yes, subject to its suitability for the fluid, pressure, temperature, and analytical method. Provide container requirements early so the station interfaces can be evaluated appropriately.

Can AES fabricate from our existing station design?

Yes. Provide the current approved drawings, bill of materials, and inspection criteria. Confirm whether the design or process requirements have changed since the previous installation.

Does the design package include drawings?

AES can provide drawings of the sample stations along with red lined drawings of the installation or changes made in the field as part of the total job scope.

Discuss a Custom Sampling Station

Share the application and available design information with AES to define the station arrangement, documentation, fabrication, and installation needs.

Discuss Sample Station Design & Fabrication →
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