AES Services · Complete System Fabrication
Complete Analyzer System Fabrication
Custom-Built Analyzer Packages Ready for Installation
AES provides complete fabrication and assembly services for industrial process analyzer systems. Working from project drawings and specifications, our team brings the analyzer, sample handling equipment, controls, utilities, and structural components together into a finished package.
Procurement
Sourcing analyzers and components
Assembly
Mechanical, tubing, electrical
Testing
Pressure, leak, functional
Delivery
Acceptance and shipment prep
What It Is
What Is Complete Analyzer System Fabrication?
Complete analyzer system fabrication is the physical construction and assembly of the equipment required for a process analytical application.
Capabilities
Analyzer System Fabrication Capabilities
AES supports projects ranging from compact analytical assemblies to larger panel-, rack-, cabinet-, enclosure-, and skid-mounted systems.
Component Procurement
AES can coordinate the sourcing of analyzers, instrumentation, valves, fittings, controls, and other specified components. We can also fabricate systems using equipment supplied or selected by the customer. Consolidating procurement and fabrication through a single resource can reduce the demands placed on the customer’s internal purchasing, inventory, and production teams.
Mechanical Fabrication and Assembly
Our team assembles gas and fluid systems according to the project drawings and specifications. This may include mounting equipment, installing tubing and fittings, integrating valves and flow-control components, and assembling the supporting panel, rack, enclosure, or skid.
Electrical and Control Integration
When included in the project scope, AES can incorporate electrical components, controllers, programmable logic controllers, and related process automation equipment into the analyzer package. Electrical and control components are assembled according to the supplied system design, equipment requirements, and specified installation environment.
System Testing
Completed gas and fluid assemblies can be pressure tested to verify leak-tight integrity. Additional electrical, operational, or functional testing may be performed when defined by the project requirements. AES can also coordinate customer inspections and acceptance testing before the completed system is prepared for shipment.
Delivery Preparation
After assembly and testing, the analyzer package is prepared for delivery to the customer’s facility or installation site. Delivery requirements are coordinated according to the system size, configuration, equipment, and project specifications.
Build-to-Print
Build-to-Print Analyzer Systems
AES can fabricate analyzer systems from customer-provided drawings, bills of material, component specifications, and testing procedures.
Our build-to-print capabilities provide an option for engineering firms, system designers, original equipment manufacturers, and plant operators that have an approved design but need additional fabrication expertise or production capacity.
AES can support:
Level of Support
Turnkey Packages and Preassembled Subsystems
Not every project requires the same level of fabrication support. AES can provide an individual subsystem for integration into a larger project or fabricate a complete analyzer package. This flexibility lets customers choose the level of support that best fits their engineering resources, production schedule, and installation plan.
Discuss Turnkey Fabrication →Added Capacity
Flexible Production Capacity
Outsourcing analyzer system fabrication can help organizations increase production without adding permanent personnel, equipment, inventory, or facility overhead.
Discuss Added Capacity →AES can supplement existing production resources when:
Industrial Applications
Fabrication for Industrial Applications
Our experience includes customized analytical, gas, fluid, pneumatic, electrical, and process automation assemblies. This range allows AES to support projects involving multiple interconnected disciplines within a single analyzer package.
Disciplines:
Why AES
Why Choose AES for Analyzer System Fabrication?
AES brings the practical experience to fabricate analytical, gas, fluid, pneumatic, electrical, and process automation assemblies — built to each project’s specifications.
Discuss Your Fabrication Project →
Can AES fabricate an analyzer system from customer-provided drawings?
Yes. AES can fabricate and assemble analyzer systems using customer-provided drawings, bills of material, equipment specifications, and testing requirements.
Can AES use customer-supplied components?
Yes. AES can build with customer-supplied or customer-specified components. Component sourcing and procurement may also be included in the project scope.
Does AES fabricate both custom and repeat-build systems?
Yes. AES can support custom one-of-a-kind systems, prototypes, preassembled subsystems, and repeat production packages.
What testing can be performed before delivery?
Gas and fluid assemblies can be pressure tested for leak-tight integrity. Other electrical, operational, functional, or acceptance testing may be performed or coordinated when specified in the project scope.
Discuss Your Analyzer Fabrication Project
Whether you need a preassembled subsystem, additional production capacity, or a complete turnkey analyzer package, AES can provide fabrication support based on your design, schedule, and project requirements.
Discuss Your Analyzer System Fabrication Project →